Each Cut-To-Length line (cross-cutting) is specifically designed according to our customers’ needs.

Depending on the characteristics of the materials to be processed, each line may differ in terms of: application of personalised know-how- level of automation; final quality of the surface; thickness of the material. The application of a plastic film or paper to protect the surface, brushing, edge trimming, scrap cutting and/or winding are examples of additional functions the CTL lines can be equipped with.

CTL designed and manufactured for HIGH RESISTANCE MATERIAL PROCESSING.

CTL HIGHLIGHTS

PROCESSED
MATERIALS

carbon steel, stainless steel, aluminium and its alloys, brass, copper and ferrous metals

SPEED
mt/min

up to 100

SHEETS
sheets/min

up to 200

COIL
THICKNESS

from 0.15 to 40 mm

SHEET CUTTING
LENGTH

from 100 to 18,000 mm
Production Range
THICKNESS
0,25 mm - 3 mm
MATERIAL
Stainless Steel
Cold rolled steel
Galvanized Steel
Pre-painted Steel
Aluminium
Brass
Copper
Other Alloys
SPEED
Min 20 m/min
Max 100 m/min
SHEET LENGTH
Min 250 mm
Max 8.000 mm
TENSILE STRENGTH
Min 120 Mpa
Max 930 Mpa
THICKNESS
2 mm - 6 mm
MATERIAL
Stainless Steel
Cold rolled steel
Hot rolled steel
Pickled steel
Galvanized steel
Aluminium
Brass
Copper
Other Alloys
SPEED
Min 20 m/min
Max 90 m/min
SHEET LENGTH
Min 250 mm
Max 12.000 mm
TENSILE STRENGTH
Min 120 Mpa
Max 1.400 Mpa
THICKNESS
6 mm - 40 mm
MATERIAL
Stainless Steel
Hot rolled steel
Pickled steel
Aluminium
Coilbox
SPEED
Min 20 m/min
Max 45 m/min
SHEET LENGTH
Min 400 mm
Max 18.000 mm
TENSILE STRENGTH
Min 120 Mpa
Max 1.250 Mpa
Special Solutions
BLANKING LINES

This type of CTL is used in the AUTOMOTIVE AND HOME APPLIANCES INDUSTRIES. It is designed to process stainless steel and/or carbon steel coils less than 1,000 mm wide, while preserving the quality of the surface of the coil and ensuring tight dimensional tolerances.

“COMPACT” CUT-TO-LENGTH LINES

Compact CTL lines DO NOT REQUIRE FOUNDATIONS to be installed, resulting in considerable cost-saving. Ideal for processing coils of medium and small thickness, compact CTL lines guarantee the same quality performance as traditional CTL lines.

COMBINED LINE AS RECOILING LINE PLUS CTL

This type of line is composed by two sections: recoiling and cut-to-length section. The combined line is suitable to process materials used in the automotive and appliance industry, such as stainless steel, pre-painted, cold rolled steel. It is designed to process from light to medium thickness.

  • coil stocking & coil loading
  • uncoiling & coil opening
  • straightening of the leading edge of the coil
  • edge trimming, scrap balling & scrap cutting
  • rotary shear 6 mm
  • flying shear 8 – 10 – 16 – 20 – 25 mm
  • crop shear
  • air cushion stacker
  • rackets stacker
  • air cushion & rackets stacker
  • bomb doors stacker
  • stacker for trapezoidal sheets
  • magnetic stacker
  • paper recoiler
  • automatic plastic film application
  • paper application

DESIGNED TO OPTIMISE QUALITY AND PRODUCTIVITY, IN FULL COMPLIANCE WITH OPERATOR SAFETY REGULATIONS, ENSURING THE QUALITY OF WORK AND WITH PARTICULAR ATTENTION TO THE SIMPLIFICATION OF MAINTENANCE ACTIVITIES.

Plants | reference and pics
New goal in high strength steel processing
New goal in high strength steel processing

First cut for new technology cut-to-length line Viganò International in Wuhan, China   In the past few days, Daming Hubei […]

Read more
Viganò International team at Daming opening ceremony in JingJiang
Viganò International team at Daming opening ceremony in JingJiang

Viganò International cut-to-length line shows its performances at Daming opening ceremony in JingJiang   On november 28, 2015, Daming celebrated […]

Read more
“First cut” ceremony for the Vigano’s ctl line in new Daming factory in Wuhan
“First cut” ceremony for the Vigano’s ctl line in new Daming factory in Wuhan

New Viganò International 2200×20 cut-to-length line for heavy duty material   On Nov 23rd, VIGANO International together with Daming happily […]

Read more
High level automation cut-to-length line for Vender Steel Group
High level automation cut-to-length line for Vender Steel Group

Cut-to-length line for high level quality stainless steel   Viganò International has recently completed the installation of the latest cut-to-lenght line […]

Read more
Passline Cut To Lenght

line

01-CTL1. Decoiler with stepped opposite mandrels: it has the function to unwind the coil. Suitable for processing heavy gauge materials.

02-CTL

2. Entry section: coil loading car, decoiler, coil opening table, portal frame with pressure roll and anti-coil break roller for coil unwinding operations.

03-CTL

3. Pinch-roll with calamine/dust aspiration hood and portal frame with pressure roll and anti-coil break roll.

04-CTL

4.Straightener: carries out a first stretching of the coil fibres and breaks the calamine scales on strip surface.

05-CTL

5. Rough out brushing machine: removes residual calamine and dust from the upper and lower surfaces of the strip.

06-CTL

6. End shear: cuts the defective head and tail of the coil.

07-CTL

7. Edge trimmer and scrap chopper: trims to size the rough edges of the coil; the scrap is then chopped down.

08-CTL

8. Four high levelling machine, finishing machine: relieves the stress from the coil to ensure flatness, making the material suitable for laser cutting.

09-CTL

9. Finishing brushing machine: removes residual calamine and dust from the upper and lower surfaces of the coil.

10-CTL

10. Four high and five high Levelling machine, finishing machine: relieves the stress from the coil to ensure ̀flatness, making the material suitable for laser cutting.

11-CTL

11. Flying shear: cuts the coil to length, with a continuous working system.

12-CTL

12. Stacker: stacks the sheets to packages, after cutting, avoiding sheet-to-sheet contact.

13-CTL

13. Rolls and chain conveyor: transfers the sheet packs to the packaging section.

14-CTL

14. Rolls conveyor: moves the packaged packs to thestorage.